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MEET OUR ROBOTS

THEY'RE LIKE FAMILY

To us, they’re more than machines.
Our robots have names. They have personalities. In fact, we think of them as part of the team. Get to know them and see what they can do for you.

Robots don’t take away jobs. They make jobs better.
Robots remove mundane, repetitive tasks and free up workers to be more fulfilled solving other problems. Plus, they put you in a position to expose process weaknesses for better efficiency.

THE POWER OF ROBOTICS RUNS DEEP HERE.

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THESE ROBOTS ARE GAME-CHANGING.THEY’VE MADE
ALL OF US STRONGER.

Johnny5
JOHNNY 5

Named after the star of Short Circuit, Johnny 5 is our fifth robot and features Reiss robotic components and cabinet, along with a Kuka robotic arm.

Likes

Enjoys freeing up human co-workers for higher levels problem solving.

Dislikes

Boredom, parts not tacked in proper spots, and stagnant work environments.

Personality

Curious and inquisitive. Has a thirst for “input” of any kind.

Special Skills

Has a large working envelope to handle complex parts and can spin 360° in multiple directions so it’s always welding in perfect AWS position for quality and structural performance.

OptimusPrime
OPTIMUS PRIME

Inspired by the hit film, Transformers, Optimus Prime is our third robot and has two work stations. Originally a plasma torch robot, it was rebuilt and integrated by DeGeest’s automation team into a welding robot. A mighty fine one at that.

Likes

Sharing. Since Optimus Prime shares a weld station with Megatron, he leads by example when it comes to sharing both the spotlight and the credit for doing amazing things.

Dislikes

Failure, running out of welding wire, and losing allies.

Personality

Strong leader. Kind and caring. Selfless and wise.

Special Skills

Incredibly strong; can handle large, complex parts with ease.

Megatron
MEGATRON

Named after the founder of the evil Decepticon uprising in Transformers and their most well-known and powerful leader, Megatron was added to work in tandem with Optimus Prime on the same I-beam.

Likes

Loves making more parts than Optimus Prime. Takes pride in doing the heavy lifting for the robotic welding team.

Dislikes

Complacency and anything that leads to a loss of focus on the task at hand.

Personality

Cunning and proud. Fierce and egotistical.

Special Skills

Powerful craftsman working on a long beam. Features a pit so its large manipulator can dip parts down low to always be in position.

Voltron
VOLTRON

From the series of the same name, Voltron was the second robot to call DeGeest home. Designed and built specifically for DeGeest’s welding team, it has a long history of success.

Likes

Digs forestry parts, hydraulic tanks, boom arms, John Deere tractors, and large weld callouts.

Dislikes

Vague direction, small parts with short welding cycle times, prolonged periods of inactivity.

Personality

Strong and persistent. Calm and highly assuring.

Special Skills

Willingness to learn advanced programming to take on large parts.

GypsyDanger
GYPSY DANGER

Inspired by the movie Pacific Rim, Gypsy Danger was integrated by the DeGeest automation team with both a distance laser and vision system to help it weld. Gypsy was instrumental during the pandemic as it allowed us the precision to seam weld our own tubing when it was otherwise unavailable.

Likes

Being controlled by Jaeger pilots. Using vision system to adapt to any weld joint.

Dislikes

Giant Kaiju aliens invading Earth. Having to drop its vision camera to get into tight spaces.

Personality

Patriotic. Hardworking and tenacious.

Special Skills

Initially a production robot for large parts, Gypsy Danger is now equipped with a precision vision system to guide its welding.

Baymax
BAYMAX

Inspired from the movie Big Hero 6, Baymax is about helping people. At DeGeest, he is a 9-axis robotic cell and holds the distinction of being our very first welding robot. Baymax is credited for inspiring the robotic welding team to learn and improve.

Likes

Helping others. Fist bumps. Using complex fixtures designed with magnets and clamps for quick part loading and unloading to help operators weld more parts.

Dislikes

Technology being used in a way that could hurt others. Welding without anti-spatter spray.

Personality

Caring, calm and intelligent.

Special Skills

Baymax laid the foundation for our future in robotics by helping us realize the need to change processes to be successful using robots.

Wall-E
WALL-E

From the movie of the same name, WALL-E was a trash-compacting robot that would never quit. At DeGeest, it has done the same and got its start as a small-part robotic weld cell. Our team redesigned and built it from the ground up into a large gantry robot for bigger parts that we now call WALL-E 2.0.

Likes

Likes to leave its work area cleaner than it found it. Also likes to move around its weld station to tackle larger parts due to its additional 3-axis gantry carriage. Enjoys upgraded Fronius welding equipment to produce better welds with less spatter.

Dislikes

Errors, arc starts, and spatter.

Personality

Avenir

Special Skills

WALL-E 2.0 was DeGeest’s first welding robot to be integrated to use Fronius’ newest robotic welding technology.

IronGiant
IRON GIANT

Takes its name from the film The Iron Giant, he is a huge robot from other planet that could fly and eat metal. Originally used for R+D by the Reis robotics team at their world headquarters in Germany. He now makes his home at DeGeest, where he has been built and integrated into a welding robot that can move on a long I-beam to weld in two separate stations to free up welders to build more parts.

Likes

Working efficiently and saving time.

Dislikes

Micromanaging and unclear expectations.

Personality

Curious and innocent. Helpful and kind.

Special Skills

Has two separate stations to allow it to safely weld in one station while the other is being reloaded with a new part so as to not affect arc on time.

Atom
ATOM

Inspired from the film Real Steel, Atom is a sparring robot put together with salvaged parts to go toe-to-toe in the pro robot boxing league. At DeGeest, it was the first primer robots in the automated paint system and paints one entire side of parts. Atom is also the first self-learning robot in North America.

Likes

Running hundreds of paint programs after being taught be DeGeest’s painting specialists.

Dislikes

Standard industrial robots that take too long to program.

Personality

Self-aware and resourceful.

Special Skills

As a self-learning robot, he does not require teach pendants. Instead, he is programmed by recording the movements and spray techniques of a human painter in real time. Every program was trained and perfected without ever stopping production.

NoisyBoy
NOISY BOY

DeGeest’s second primer robot with its name coming from the film Real Steel, Noisy Boy was a Japanese boxing robot with some of the coolest tech in the league. At DeGeest, it finishes spraying the backside of parts in a second booth. It also takes its cues from the expert human painter who teaches it to mimic the precise movements for each part.

Likes

Finishing whatever Atom could not spray from the first booth.

Dislikes

Boredom and complacency.

Personality

Obedient and thrives on rule-following.

Special Skills

Possesses added features like an automatic dump bucket to keep paint fresh and free from hardening. Also, a nozzle clean feature that uses a brush and solvent to clean the gun between paint cycles.

Midas
MIDAS

A top coat self-learning finishing robot inspired from the film Real Steel, Midas was a fierce underground fighting robot that fought dirty. At DeGeest, he applies the final color and finish on every part going through our system.

Likes

Spraying any of its 10 colors on demand at any time.

Dislikes

Orders with only primary coating and watching parts go through without getting a top coat finish.

Personality

Loyal, dependable and follows direction well.

Special Skills

Can automatically complete a color change in less than 20 seconds. Controls every parameter of the urethane top coat paint and allows the painter to adjust fan, atomization and flow of paint to maintain a beautiful finish.

Ambush
AMBUSH

Also from film Real Steel, Ambush is a boxing robot used in stunt fights and side bets to make money for its owner. At DeGeest, it has a more honest job of finishing the second side of the urethane top coat finish on our parts. It is also a self-learning robot programmed by mirroring the intricate movements of a human painter.

Likes

High gun-on time and quiet time working alone.

Dislikes

Angry bulls with large horns, crowds and those who micromanage.

Personality

Intelligent with an impeccable memory.

Special Skills

One of our four finishing robots that uses Nitrotherm (another product integrated by DeGeest) to help it spray a better finish on parts while saving money on paint.

Robocop
ROBOCOP

Inspired by the movie of the same name, RoboCop was a powerful cyborg law enforcer that fought crime. At DeGeest, it is a pioneer in the finishing industry by becoming the first self-learning robot in the world to blow off and suction water out of parts in a finishing system.

Likes

Finding trapped water on parts.

Dislikes

High dry-off oven temps and concentrated chemical buildup from evaporated standing water not eliminated prior to entering the oven.

Personality

Introverted and analytical.

Special Skills

Eliminates remaining water on parts by blowing compressed air or using powerful suction technology in order to ensure a quality finish.

Terminator
TERMINATOR

From the movie of the same name, Terminator was an almost indestructible cyborg sent back in time to eliminate the future leader of humanity’s rebellion. At DeGeest, it has a more noble cause by ensuring that all standing water is eliminated by skillfully blowing off or vacuuming out moisture before entering the dry-off oven.

Likes

Avenir

Dislikes

Days off and extended vacations.

Personality

Serious and unemotional.

Special Skills

As a blow-off/suction robot, Terminator removes an undesirable manual job and frees team members to engage in higher-level problem solving.

BB8
BB-8

Having appeared in several Star Wars films, BB-8 is a droid that accompanied Resistance pilots on X-Wing Starfighter flights. At DeGeest, BB-8 is the robot that accompanied our partner, Prime Heat, in the R+D lab where the world’s first self-learning robot and autonomous cart system was developed for the furniture and door industry.

Likes

Spraying stains, sealants, and top coats to make wood look beautiful for generations.

Dislikes

Manual carts and inconsistent part locations.

Personality

Extroverted and very empathetic.

Special Skills

A product of collaboration between our R+D, automation, and engineering teams, BB-8 was tested and validated in our production environment so furniture and door manufacturers could increase production despite hiring challenges.

R2-D2
R2D2

Inspired from Star Wars, R2D2 is the most famous droid of the movie franchise owned by Anakin Skywalker. At DeGeest, it lives in our Test Lab + Integration Center for use in developing new solutions for the finishing industry and testing customer finishing equipment before being sent to work with other Lesta self-learning robots.

Likes

Any parts that will eventually repeat in both powder and liquid applications.

Dislikes

Cowards and people who back down from a challenge.

Personality

Highly courageous and extremely loyal. Can be stubborn.

Special Skills

Versatile member of the robot team; instrumental in the testing and improvement of Lesta’s Production Manager solution that automates the passing of programs from load station to the robot for North American companies.

EMPOWER

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ROBOTS ARE AN EXTENSION
OF OUR PEOPLE.